AI battery health analytics

Ingro Brain: know what is ageing your battery

AI software that watches every cell, warns you early when one starts to fail, forecasts your battery's health and tells you what to change so it lasts longer. For any battery, stationary or vehicle, with or without an EMS.

ingroIngro BrainLearns every cycle
What you get

Four answers about your battery

Is it healthy, what is wearing it out, where is it heading, and what should we do about it.

A longer-lasting battery

It finds the habits that age your battery fastest, such as running hot, resting full or charging too hard, so you can stop them.

Early warning

It spots a cell, module or cooling unit drifting away from the rest while every reading still looks normal to the BMS.

A health forecast

It shows where state of health is heading and when the battery will reach the end of its warranty or useful life.

What to change

It turns the analysis into plain actions: a narrower charge window, a cooler setpoint, a gentler charge rate, a module to inspect.

Early warning

Catch a failing cell before the BMS trips

A fault starts as slow drift that stays inside every limit. That is the stage Ingro Brain watches. Pick a stage to see what each layer of protection does.

Data analytics (Ingro Brain)
BMS hard limits
Off-gas detection
Fire protection

What the signals look like

One cell's resistance or self-discharge creeps up, it runs slightly warmer than its neighbours, or its voltage sags more under load. Or the fault is outside the cells: a loose connection heating up, a cooling unit losing capacity, a control setting drifting. Every reading is still inside the BMS limits.

What happens

Analytics compares each cell with its siblings and with similar cells across the fleet, watches cooling and connections too, flags the trend, and the team plans an inspection or a module swap.

Simplified. Each layer backs up the one before it. The further left a problem is caught, the cheaper and safer the fix: a planned module swap instead of an emergency shutdown.
How it works

From your data to a clear next step

It works from the data your battery already keeps. Four steps, then it keeps running.

  1. 1

    Connect your data

    We read the data your battery already produces: cell voltages and temperatures, current, state of charge and alarms, from the BMS, inverter, SCADA or a data logger.

  2. 2

    It learns your battery

    AI models build a baseline for every cell and start from what similar batteries, in a similar climate, have already shown.

  3. 3

    It finds what is wearing it out

    Each day it checks for drift, works out which conditions are costing the most life, and updates the health forecast.

  4. 4

    You get alerts and actions

    Alerts, a health report and a short list of changes reach your team. With Ingro EMS, the changes are applied on their own.

Works with

Any battery, with or without an EMS

Ingro Brain is a product on its own. It does not need Ingro EMS, but it does more with it.

What it works with

  • Any battery maker and any BMS
  • Stationary storage and vehicle batteries
  • LFP, NMC and other lithium-ion chemistries
  • New batteries and ones already a few years old

On its own

Ingro Brain reads your existing BMS, inverter or SCADA data. You get alerts, a health forecast and a list of changes, and your team or your current controller makes them.

With Ingro EMS

The changes apply on their own. Ingro EMS adjusts how the battery charges, rests and cools, always inside the limits you set, and the BMS keeps its own protection underneath.

On a real battery

India's first grid-scale battery, ageing slower

Tata Power-DDL's 10 MW / 10 MWh battery at Rohini, Delhi, was losing capacity fast under its old controls. After Ingro's health-aware control and analytics took over in 2024, measured ageing slowed.

124
PCS units under one Ingro EMS
~41%
lower annual degradation
~70%
longer usable life, same batteries

Read the Rohini reportThe project

Fleet learning

A new battery starts with what others have shown

Ingro Brain learns from every battery it watches. Pick a chemistry and a climate to see which sites give a new battery a head start.

Your new battery

Chemistry
Climate

Sites already running

  • LFPSolar parkSolar shifting
  • LFPSteel plantPeak shaving
  • LFPPort warehouseBackup + ToD
  • NMCHospitalBackup power
  • LFPGrid substationArbitrage
  • NMCEV charging hubPeak shaving
  • LFPTextile millDiesel offset
  • LFPHill microgridOff-grid
  • NMCData centreUPS support

Same chemistry and climateSame chemistry

Shared modelIngro Brain

Learns from every LFP site, weighted to hot & dry sites like yours:

  • How this chemistry ages in this kind of heat
  • Which operating habits wear its cells fastest
  • What the early signs of a failing cell look like

Your site

LFP battery, hot & dry

  1. 1Day one: starts from what similar sites have already taught the model, not from a blank page.
  2. 2Every day after: its own data tunes the model to its own cells, loads and weather.
  3. 3And back: what it learns improves the model for the next site.
Matched on chemistry and climate
Illustrative: the sites shown are examples, not a list of real deployments. Lab tests age cells under fixed conditions; a fleet shows how the same chemistry ages under real Indian heat, tariffs and duty cycles.
FAQ

Ingro Brain, answered

6 questions

Ingro Brain is AI software for battery health. It reads your battery's operating data, finds what is making it age faster than it should, warns you early when a cell, module or cooling unit starts to drift, forecasts how its health will change, and tells you what to change in how the battery is run.

No. Ingro Brain is a product on its own and works with or without an energy management system. Without Ingro EMS, you get alerts, a health forecast and a clear list of changes for your team or your current controller to make. With Ingro EMS, those changes are applied automatically, inside the limits you set.

Usually well before the BMS trips. A failing cell tends to drift slowly first: slightly warmer, higher resistance, more voltage sag under load, while every reading is still inside the BMS limits. Ingro Brain compares each cell with its neighbours and with similar cells at other sites, so the drift shows up as a trend you can plan a repair around.

Yes. Ingro Brain is independent of the battery maker. It works with stationary batteries and vehicle batteries, and reads data from the BMS, inverter, SCADA or data logger you already have, over Modbus TCP, Modbus RTU over RS485, SunSpec, IEC 61850, DNP3 and OPC-UA, plus dry contacts, digital I/O and aggregator gateways, or from exported logs.

Yes. Lost capacity cannot be restored, but the ageing still to come can be slowed. At Tata Power-DDL's 10 MW / 10 MWh battery in Rohini, Delhi, health-aware control and analytics cut the annual degradation rate by about 41%, which works out to about 70% more usable life from the same batteries.

Price is on request. It depends on the size of the battery, how many sites you have and how the data is collected. Talk to an engineer and we will look at your battery and data before we quote.

Still have a question?

Share details of your site, hardware and tariff or tender, and an engineer will answer it.

How batteries age: guides

Find out what is ageing your battery

Tell us about your battery and the data it keeps. An engineer will show you what Ingro Brain would see in it. Price on request.